Shear Performance
The chief component of a highly productive longwall system is shearers, and no one builds a more reliable and higher yielding line than Bucyrus.

Shearers

At the forefront of every high-performance longwall is a mining machine that works reliably and meets production requirements. Highly productive longwalls place the highest demands on quality and reliability of modern shearers. Bucyrus shearers are built to meet these requirements.

Electra Range Shearers

 

Shearer
Key Features
  • Unique mainframe to meet even the toughest mining conditionse
  • Patent-pending trapping shoe Ix (Insert exchange) with superior service life
  • Power for the toughest mining conditions
  • Modular design
  • High reliability due to extensive testing and own test center to meet the most demanding mining requirements
  • Installed power of up to 2295 kW for production rates of up to 5000 t/h
  • Industry-leading automation from the pioneer of state-based automation

Unique mainframe

The fabricated structure of the mainframe with cast hinge points for ranging arms results in an extremely robust design providing optimal protection to drive and control units. This sturdy heavy frame is also the ideal anchor against the forces occurring during driving of the shearer and cutting of coal or other minerals.

Modular design

The design of the shearer allows modular use of standardized subassemblies. This facilitates customization of the shearer and rapid replacement of modules during maintenance, minimizing downtime and allowing long-term calculation of operating costs.

Haulage system

The various haulage systems for the Electra® Evo shearers are designed for problem-free operation under even the most difficult geological conditions. Design and material selection is undertaken to achieve highest possible system availability, maximum service life and high efficiency. Haulage speeds of up to 45 m/min support mining rates of up to 5,000 t/h.

Shearer Automation
Industry-leading Automation

Bucyrus has developed a state-of-the-art distributed automation system for the control, monitoring and protection of the shearer. Its modular design - far ahead of any competitor system - allows it to be configured to meet individual control needs, from basic monitoring & protection to advanced automation & data transmission.

Power and flexibility

With massive computer power installed and simple upgrade to new features, Bucyrus shearer automation is fit for the future.

The Net is the Control

The shearer control system uses a state-of-the-art Ethernet bus, resulting in a drastic reduction in wiring and a huge increase in flexibility. There are no interfacing problems, as equipment connected to the network only needs to be able to communicate via Internet Protocol. Commissioning, maintenance, upgrades and troubleshooting are much easier and faster, and equipment is self-configuring. Flameproof housings are no longer required, simplifying installation and speeding maintenance. New intrinsically safe modules are based on standardized CIOS modules (configurable input output system), resulting in a Plug and Play approach to upgrades. No reprogramming is necessary. Remote control and diagnosis are also possible for all components. Electra® Evo shearers share a comprehensive range of microprocessor-based equipment providing the most advanced levels of machine control and health monitoring - including full face and gate-end automation.

Safe and productive

Designed by the market leader in shearer automation, the advanced Bucyrus automation package allows improved utilization of manpower in a safe environment, with increased yield from any given seam section, faster haulage speeds, improved face management, and increased life of all longwall equipment including AFC and shields.

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PLOWS VS. SHEARerS

This will help you determine which is better for your mining operation.

CLICK HERE